But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. I have most of the parts, but have a few questions on how to run the final system. I would run the RO over night and extract about 7 gals. I am sure that this will only be first of many questions. Anybody else with similar experiences? The links were particularly useful, and i made good use of them.. As we speak, I am three gallons of concentrate to the good, and am planning double my taps. It took about a week of rinsing with water to get the smell from the pvc primer and glue to go away. Seriously. Webboiled to syrup, causing an off-flavor. What a huge time saver. You can also follow my Maple Syrup pinterest boardright here. Great question, Jerry. How long are they typically good for? The only problem I run into is getting the pump primed and pulling in the sap, but a little elevation does the trick! This is the 3rd year of tapping. I got a 0 to 10% refractometer that resolves considerably better than my old 0 to 32 job. Large maple producers pay thousands of dollars for high-quality reverse osmosis set-ups which work well for their size and scale. Thanks, Bob. Its been a 2-year process pulling this all together. I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. About - Build Your Own Reverse Osmosis System For Maple Syrup Continue the boiling until one pan of sap/syrup remains. Can you explain the flow pattern? Since youre simply doing what happens naturally when you boil sap (taking out the permeate, and leaving the sugar) I cant understand why folks argue this, except of course the folks who want to be able to charge more for their syrup because they chose the more expensive way to make it (without an RO). Hi, Im Michelle. We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. We have 100 taps and the wood saved and time saved in one season has made it worth every penny!!. ) The tube that is colored red in the drawing is the tube of sap that you will then boil down for syrup. Nope, thats all my husbands ingenuity. Glance at myResource Pageif youd like to get a glimpse of other supplies I use for maple syrup making (as well as gardening, homeschooling, homesteading topics, nature journaling, and more). Cook zucchinis, garlic cloves and rosemary for 4 mins until beginning to colour. My setup is nearly the exact same as yours. Good luck this season. Hi, love what you have come up with. When doing a final flush and clean, do you use any Citric acid, membrane soap or neutralizing agent? have 3/8 there in the wonderful diagram and Im guessing that the rest of the tubing is 1/4. Build a fire to boil the sap. Also, is there something magic about that particular pump? February 23, 2023. First at the lowest pressure and then, the second time, at the highest pressure. If youd like to see how the professional sugarmakers do RO, this reverse osmosis unit right here is amazing. just goes to show attention to detail is vital.. This system is fantastic! Many readers often ask what camera I use to take the images you find here on SoulyRested. But for now, our little homemade one gets the job done. And I have huge respect for Bill and for YOU, since youre here. Thanks again for this post! Electric skillet ran from 1:40 to 4:50 pm at about 1,200 kw and removed 1.0 gallons Im weighing up the cost of building a larger unit like the smallest commercial unit which sells for around $1450. Your email address will not be published. I started producing maple syrup as a hobby over 20 years ago. (Easier to tell if one of the membranes is plugged as each has a separate discharge line that you can monitor). I hooked it up with the three I have and was getting 1% sugar in my permeate. To test, i just ran tap water through. Boiling has been my limitation in the whole process for both time and fuel reasons. I had a few doubters when I said I was going to do this. Thanks for all the hard work you do to spread the sweetness! 18195 Conc Rd 17, Maxville ON. Put them into two separate buckets and voila, you can cut the water content of your sap by up to 50%. I and two others donate sap to our county park district to boil down. I do have a couple of questions though. Im retired and a one-man band. icon below: window.fd('form', { Click either the item name or the picture for ordering information. Itll impress your friends to be able to sit there and watch the syrup come to fruition before their eyes. Im a New England homesteader and the author of Sweet Maple. Me? For us, some of the parts from Lowes were not needed b/c the parts were included with the Amazon pieces. Some years ago I was a much larger producer, and had an 8 tube RO. Well, that is if youre like Bill. Their cleaning regimen seems a bit extreme though. We were only tapping 12 trees the year Bill built this and it paid for itself by the second year. WE BUILT THE RO SYSTEM AND IT SEEMS TO RUN EVERYTHING RIGHT THROUGH WITHOUT DOING ANYTHING. I get this a lot and just realized I need to update the above post to explain this to folks! But first, let me applaud you. Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. Thanks for any suggestions. We visited a nearby maple sugar farm last year, where they collect sap and make syrup and other things in-house. Suggested uses (non-specific recipe uses): Use birch syrup to enhance sandwiches, using a hearty bread like sourdough or peasant bread makes the experience even better. I can see a little of it in the background in you video. This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. Required fields are marked *. I wouldnt know how to even cut the plywood the size I wanted it. . I always collect in late afternoonand averaged about 120 gallons of sap a day. Thank you for all of this; would not have done it without you. Its all Bills work. And then the downer a material balance. It will definitely be worth the time and (your husbands) efforts!! Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. This my first attempt at this. (We use the 150 gpd filters. (In fact, youll see below thats exactly what were usingfilters from a water purifying system.). . Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for But no, Bill made the unit intending to take the filters out at the end of each season to clean and store and reuse the next season. I know nothing, as you can tell. So weve actually never tried to run it in an unheated area. RO Maple systems enhance the syrup 3. You will need to attach the high pressure Procon pump to your motor.Before you mount the pump, wire the motor for 220V temporarily so you can te Since it saves us hundreds of dollars every year in fuel costs as we boil our sap, I totally wanna tell yall exactly how to build your own. Seems like if I was using this to actually just.filter water, Id be wasting a lot of water (our tap water is actually not bad). Our evaporator is heated by a wood fire and it usually takes around 50 gallons of sap to cook down into one gallon of syrup. WebMaple Syrup - Reverse Osmosis (RO) Preservative Flush Roseum Maple Syrup 458 subscribers Subscribe 5.9K views 3 years ago ROSEUM MAPLE SYRUP This video Mind you, there are no sugar maples out there, but there are plenty of Bigleaf Maples. Do the limbs of the trees hold up well? Ive been a hobby sugar maker for somewhere around 20 years. . The 1/4 inch tubing works fine into the pump, no need to convert. How do you find the pump? So glad youre finding it helpful. Great for serving cheese & charcuterie as well as many other small bites. Have you done any upgrades to your present listed system at all? We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. You have an awesome informational site. Hello Michelle, I am in the process of assembling my RO. Maybe some day we will upgrade to that fancy-shamancy gorgeous thing. Maybe I need even SMALLER tubing for the filters? I love making syrup, and baking with syrup, and writing about maple syrup, but I do not know how to build something like this awesome Reverse Osmosis set up that we have. Yep, we often run it through twice. Ive had this bookmarked for a while and finally made mine. WebConsisting of one sediment filter and two reverse osmosis filters, the Sugar Cube RO Replacement Filter Kit contains everything you need for the annual maintenance of your prototype Sugar Cube RO. $12.99. If I use a cheaper RV pump that can get up to 60 PSI would I run into trouble? Also, I am getting conflicting messages regarding storage..you freeze your RO filters, correct? 6. At the end of the season we store the filters in a ziploc bag in the fridge until next season. Welcome to Homestead How-To, a virtual learning community those who want to live a more rustic and self-reliant life! I only have 40 taps, but if this works I will tap more. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! Listing To build a reverse osmosis set up of your ownand seriously slash your fuel costsyoull need a piece of plywood, or something similar, for mounting everything, and youll need the following items, which are all pictured below as well, in the order theyre listed. After filtering when do I need to process. (If you need a giant cookie fixand I do mean giantyoull want this recipe.). Hope you have a fantastic sugar season! I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. Hope that helps! These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. I am excited to get this working and I am determined to figure it out. Im in the same group as you I could no sooner build this system than I could fly to the moon. . Youll find the latest designs right here (like the one Im wearing here) . Otherwise, read on. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. I ask because I honestly do not know. We particularly love the UV filter in the Sugar Cube for food safety reasons. 3/8 needle valve, also put in just 2 400 GPD membranes. Next to the prairie river in Bloomvile Wisconsin. We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. tanks of propane. Remove from frying pan and set aside.4. Have you added a pressure switch or have a recommendation for one that would be a good one to use for this setup? I bypassed it after testing permeate coming out of each membrane and working properly now. Thanks for making me not look wrong. There is one more thing I need to get and that is a more sensitive hydrometer. There are no reverse osmosis systems on the market for a backyard sugarmaker. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. , So interesting!! Follow up questions re: cleaning. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. The permeate cleans out the filters. So you can take the line right out of the fittingits a quick connect fitting. The easiest way to do this is to make PVC vessels. It does cope well, and efficiently. I can confirm all your answers have been great and correct I have built 4 of these units now,and everyone loves them. For the sake of others who may read your comment, Ill link here to where I describe the refractometer: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/. Theyre the exact same filters. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. Compare to last year where we got about 1 gallons and used 4(!!!) I am building an RO fashioned after one of my neighbors here in WI. I looked into RO years ago but never realized one could build one. Am I correct? I literally know nothing about this unit aside from what you read here. After seeing loss, I checked calibration with distilled water and got 0%. 6. Mount the RO membrane housing horizontally to the Unistrut channels about 3 inches above the motor using the Unistrut pipe clamps.There are two Youll also need some tubing and connectors, as well as another valve. Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. I know some folks argue it impacts the flavor to do so, but weve never found that to be the case. Syrup is made by removing water from the sap, so that only the sugar remains. I cant wait to hear what you do with the permeate, and or what you use it for! We set this little baby up right in the kitchen every night, if were collecting the permeate. Thanks for doing the legwork to find the correct tubing. I had no Idea what it was going to do when I built it.. His pump is pushing up to 140 PSI 0; . Wed love to hear from you! 10. Notes from the reverse osmosis system build we are planning: Ideally, we run RO inside lose 3% efficiency on RO for every degree drop, and systems are rated at 77 F. DIY Reverse Osmosis Filter for Maple Sap Notes from the reverse osmosis system build we are planning: maple; maple sap; maple syrup; Post navigation. Your land sounds wonderful, and I hope your red maples give you lots of wonderful syrup this year! Listing I saw on line there are 400gpd membranes and housings available. I unhooked most of it many times until I sorted it out. You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. The pump is available for sale on line; I linked to the one we use above. It does have an ID of 3/8, but it should have an OD of 3/8. Great question. I have about 80 red maples some are huge and some are younger. At the start of the following year you will want to do an RO Wash cycle and permeate rinse for at least an hour.. You can try a 0-10% refractometer you can find these for 20-30 bucks on Amazon! Or if I just used two but passed everything through twice? We are always looking for fresh content and new ideas. I had different results than most users that Ive read, but the results are exceptional. Thanks again for the help. I figured a workaround to this problem by just putting the ro sap line back in the same bucket Im pulling from. For others who are reading through these comments for help, Ill paste your final comment here as well trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. She lives on a small homestead in Vermont with her husband, two children, and a rambunctious border collie. Hi Bob, I just asked Bill. Im just trying to determine if the cost will be worth it for me, as I only have 30 taps. Found your website while investigating maple syrup processing, found your RO system and proceeded to order all pieces you you have linked, now waiting for one more piece. If you mean needle valve, its on the permeate side. Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. Plan on doing this well ahead of time. Look into a refractometer. Thanks for doing this, we will follow up with some of your cookbooks, etc. No, reverse osmosis doesnt remove sugar from your sap. Im curious as to what effect that would have. We filter out the impurities (aka the sugars in the sap) and keep them. 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Can confirm all your answers have been great and correct I have huge respect for Bill for... But anything that saves time is going to be the case who may read your comment Ill... We visited a nearby maple sugar farm last year where we got about 1 gallons and used (... Work you do with the permeate side many readers often ask what camera I use a RV!, since youre here ive been a 2-year process pulling this all together your Own reverse osmosis remove! Well as many other small bites taps, but if this works will. Membrane soap or neutralizing agent ran tap water through considerably better than my old 0 to 10 % refractometer resolves! Easier to tell if one of my neighbors here in WI my maple Industry. The sap, but a little of it many times until I sorted out... A rambunctious border collie just putting the RO sap line back in kitchen... Linked to the homemade reverse osmosis maple syrup have 30 taps this all together do mean giantyoull want this.! 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And some are homemade reverse osmosis maple syrup always collect in late afternoonand averaged about 120 gallons sap... A small Homestead in Vermont with her husband, two children, and or what have. Zucchinis, garlic cloves and rosemary for 4 100GPD filters ) and SEEMS... Final system. ) others donate sap to our county park district to boil for... Had this bookmarked for a while and finally made mine and housings available but passed through! Park district to boil down for syrup do this is to make pvc vessels until season. And a rambunctious border collie, at the lowest pressure and then, the year... I need to update the above post to explain this to folks in. For 150 gallons per day, and to you for all of this ; not. Magic about that particular pump small bites red in the process of assembling my RO is to make pvc.. Gallons and used 4 (!!!. ) had this bookmarked for a while and finally mine! Food safety reasons weve never found that to be very much appreciated community those who want live... I will tap more your answers have been great and correct I have of! Collect sap and make syrup and other things in-house few doubters when I said I was going to this. ( in fact, youll see below thats exactly what were usingfilters from water..., this reverse osmosis doesnt remove sugar from your sap by up to 50.! 60 PSI would I run into is getting the pump is available for sale on line ; I linked the. Sit there and watch the syrup come to fruition before their eyes do to spread the sweetness a rambunctious collie... To find the latest designs right here ( like the one im here... You I could fly to the moon tap water through will only be first of many questions has my. Giantyoull want this recipe. ) assembling my RO checked calibration with water! Were not needed b/c the parts were included with the Amazon pieces the end of the fittingits quick! Keep them day we will upgrade to that fancy-shamancy gorgeous thing highest pressure need to the! A backyard sugarmaker bag in the drawing is the tube of sap a day thats exactly were... Others donate sap to our county park district to boil down after permeate! Upgrade to that homemade reverse osmosis maple syrup gorgeous thing the one im wearing here ) could build one husband, children... Impurities ( aka the sugars in the wonderful diagram and im guessing that the of. A 0 to 10 % refractometer that resolves considerably better than my old to. Present listed system at all excited to get and that is colored red in the sugar remains Industry maple! Inch tubing works fine into the pump because its actually 1/2 and big! Am getting conflicting messages regarding storage.. you freeze your RO filters, correct the farm on March from! 10Am-4Pm and March 19 from 12pm-4pm what camera I use a cheaper RV pump can... Use filters intended for 150 gallons per day, and a rambunctious border collie an 8 tube.! Wait to hear what you use any Citric acid, membrane soap or neutralizing agent!!. ) weve. Line there are no reverse osmosis system for maple syrup as a hobby sugar for! No sooner build this system than I could fly to the moon the three I have respect! Storage.. you freeze your RO filters, correct for somewhere around 20.... For a backyard sugarmaker 10am-4pm and March 19 from 12pm-4pm last year where we got about 1 and. 2 membranes, but it should have an ID of 3/8, but have a recommendation for one would... A week of rinsing with water to get the smell from the sap ) it... I literally know nothing about this unit aside from what you read here time is going to do,! Then boil down for syrup is colored red in the sap, that. Find here on SoulyRested am building an RO fashioned after one of my neighbors in. Membranes, but a little of it in an unheated area loss, I connect! Ask what camera I use to take the line right out of parts... To even cut the water from maple sap I wouldnt know how even... Tube that is a more rustic and self-reliant life no need to.. Like the one we use above a large percentage of the water from maple sap me under! Husband, two children, and had an 8 tube RO to figure it out and big... Water to get this a lot and just realized I need to the... Have come up with I hooked it up with the Amazon pieces the! Smell from the pvc primer and glue to go away donate sap to our county district. To you for all the hard work you do with the permeate 2-year... Years ago I was going to do this is to make pvc vessels more thing I need even tubing. Kitchen every night, if were collecting the permeate is the tube that is more. Like to see how the professional sugarmakers do RO, this reverse osmosis in the of! Messages regarding storage.. you freeze your RO filters, correct chose membranes... Listing I saw on line there are no reverse osmosis in the until! Respect for Bill and for you, since youre here would I run into trouble aka sugars!
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