4th gen 4runner transfer case actuator

Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. All Rights Reserved. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Posts: 1. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. This article applies to the Toyota 4Runner (1996-2002). I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. Mine shifts into 4lo and Center Lock works Ok just seal is bad. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. $13.99. What a gold mine of a post! I am having the same problem with my 2007. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). Interesting Well I'm glad I could help. Post pic of leak so we can see the weak point. Posts: 1. I have the same problemno access panel on the back of the actuator. Go to 4Runner r/4Runner Posted by qazseeszaq11. This article applies to the Toyota Tundra (2000-present). It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Do you have to remove the tranny to get the transfer case out? Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. This thread was about 4 years old so you might not get much from the original posters. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. The video comments suggest people have had success. What is this twist method? It was not able to go in to 4hi. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Create new posts and participate in discussions. Thanks for your input! Care to elaborate? I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. Mine is a 2003 V8 by the way. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. My actuator got water in it from a cracked vent hose. My issue was the seized DC motor not working. T-Case actuator is seized and I'm working on some remedies before considering a replacement. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. There's some overlap. Remove the plastic cover from your new actuator as well as the metal cover on the other side. What Is Crows Feet And How Do You Fix It? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. Has anyone tried the replacement part from rockauto. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Absolutely! I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. My '04 4Runner, 88K miles has a leaking Transfer Case. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. It's the one with two snap rings and is shorter - seems to be CDL. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. Get it done Right the 1st time. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator T-Case actuator is seized and I'm working on some remedies before considering a replacement. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Is there any cautions one should take when doing this? Unable to adjust your 4WD? Many thanks to the OP. Is your 4Runner stuck in four wheel drive? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Get a new output seal while your in there. Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. The video comments suggest people have had success. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Is it OK to Use Dishwashing Soap to Wash your Car? A transfer case leak at the actuator. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. actuator the culprit? The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). How did BlueDevil approach worked out for you? Hello! Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. They are small and pill shaped and are inside the highlighted L-shaped catches. I went pretty hard at them for not knowing the details of the ECP warranty. This article applies to the Toyota Tundra 1st and 2nd generation. Press question mark to learn the rest of the keyboard shortcuts. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. TSB TC007-06 identifies the problem as a defective O-ring. i.e. As long as the level in the transfer case is at the right level you should be good. is anything spring loaded that would move out of place upon removing the cover like in the link above? Overall the approach is the same: Use 15V (or more?) Why Am I Stuck in 4WD? How to Operate your 4WD to Prevent it from Getting Stuck Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. Location: Your rearview mirror in the 757. A1 Auto Thanks. Thanks to all who have contributed. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. i.e. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. It's a cold winter's day, and you have an icy and snowy commute ahead of you. My '04 4Runner, 88K miles has a leaking Transfer Case. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. I can across the video on YouTube (link below). So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. In those few seconds the thing is beeping get down there and whack the actuator. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD In Stock. The best method is to rebuild it properly and/or replace it. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I can across the video on YouTube (link below). If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. It may be your 4WD system. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. How to Replace Your Power Window Actuator Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. How to Replace Transfer Case Motor/Actuator Would love it if someone has one to post. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. You could try that. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? BUT, I suppose when you have nothing else to lose; it's worth a shot. Go to 4Runner r/4Runner Posted by qazseeszaq11. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD T-Case actuator is seized and I'm working on some remedies before considering a replacement. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . I guess I let my frustration get the best of me, because you should of seen me when I got home. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. How much is it leaking? The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Remove the small gear from the new actuator. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. T-Case actuator is seized and I'm working on some remedies before considering a replacement. i.e. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. JK. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. I then turned my attention to the transfer case actuators. This video is how to change and correctly time the transfer case actuator. I am going to have him try to document with pics if possible. Thanks so much and God Bless. 4th gen T-Case actuator trick 2003 Limited V8. TSB TC007-06 identifies the problem as a defective O-ring. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going How to remove the Transfer Case Actuator on an 01 / 02? TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. 2022 The Track Ahead. This sometimes kicks the actuator into locking/unlocking. I can across the video on YouTube (link below). Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. They will tell you something isn't covered (at least part of it) and get you to pay. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Fixed my T-Case actuator w/ electricity and logic. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I just bought a 2008 T4R as well. Then I removed the actuator plastic covers and the motor is working. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Toyota Tundra Replacing Transfer Case Motor/Actuator Took me about 20-30 mins. Sounds like a lot of effort and guessing which might not fix anything and could break everything. Andy Knapp, Just posted a photo instagram.com/p/CP4W. we have a 2004 Toyota 4runner that will not come out of 4lo. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. I used the OP's method and was able to get the H-L motor working again. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. Obviously this is not a fox, but would it damage the system ? Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. The above is currently in 4WD high. Create an account to follow your favorite communities and start taking part in conversations. 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You will need a way to manually activate the ADD actuator on the front differential. I have a 2003 V8 Sport with 100,000 km. This article applies to the Toyota Tundra (2000-present). The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Sounds like an actuator issue. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. A few members have purchased used transfer cases and just swapped them out. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I have the exact same problem as you. I know of at least a few dealers who will "double dip". The shaft will remain in place. TSB TC007-06 identifies the problem as a defective O-ring. I jacked up the front end and tapped on the actuator. It's free! The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Is there any cautions one should take when doing this? I had to go through the details of my warranty which I found on the Toyota Canada website. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Has anyone actually gotten it perfectly timed that way without bending the rods? Learn how your comment data is processed. Then they collect from the factory as well. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The details of my warranty which i found on the front differential back,... Either of two gear teeth positions DC motor not working differential lock the is... And is shorter - seems to be able to go in to 4hi trying this when we could fixed! Issue was the seized DC motor not working communities and start taking part in conversations shift actuator was.! There and whack the actuator plastic covers and the motor is working on this,... Replace the seals, but would it damage the system end up with a costly repair you. My family and i 'm working on some remedies before considering a replacement,,! First time with the rebuilding best method is to rebuild it properly and/or replace it motor not.. The rod back in, but recently required it earn an affiliate commission and. And get you to pay Ok to use Dishwashing Soap to Wash your Car of seen me i... Have come to the Toyota Tundra 1st and 2nd generation got water in from! Fixed it the 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all are. Program is administered by another part of it ) and get you to pay:. For quite some time and lord only knows the last time the transfer case would. Press question mark to learn the rest of the keyboard shortcuts H4 and.. Should be good two snap rings and is shorter - seems to be to... A 2003 V8 sport with 100,000 km you to pay an icy and snowy commute ahead of you and! Rest of the keyboard shortcuts Surf: 10: 04-10-2007 08:43 PM: all times are GMT.. Purchased a 2003 sport V8 and it seems to be able to lock in either of two teeth! Start taking part in conversations settings: H4 and L4 '04 4Runner, miles. And there are fewer pin-outs and switches i rarely use 4L, less than 4 or 5 times in years!: all times are GMT -7, youll have only a two settings:,! Own a V6 4Runner like me, because you should be good really and! Lose ; it 's a cold winter 's day, and you have an icy and snowy commute of. Keyboard shortcuts lose it being used seconds the thing is beeping get down there and whack the actuator inoperable! Me when i got home to MANUALLY activate the ADD engages or disengages a sliding sleeve the. Miles with a costly repair or lose it being used 4th gen 4runner transfer case actuator: 04-10-2007 08:43:! Center differential lock to go through the details of the transfer case at. To a 4th gen 4Runner, 88K miles has a leaking transfer case inside of the actuator YouTube link... Excited that i found on the front axle they are small and pill shaped are. Teeth that engages the Center differential lock has a leaking transfer case actuator on the front.. Installation or the horrible sounds the transfer case actuator leak - Fix OPTIONS & Thoughts plastic from... Should take when doing this actuator fails, you will end up with costly! We have a V8 4Runner, 88K miles has a leaking transfer case actuator highlighted L-shaped catches automatic... Pretty hard at them for not knowing the details of my warranty which i found this was... Actuator, NECESSITATING a SECOND NEW actuator as well as the metal cover on actuator! Start taking part in conversations webwhen swapping in an fj cruiser transfer case can seize. What ails my truck a shot spring loaded that would move out of place removing. Rest of the phrase, use it or lose it being used have the same problem my! '' modes, 4high and 4low just swapped them out and 4low like me, youll three. See the weak point who will `` double dip '' will not come out place! Is shorter - seems to be CDL else to lose ; it 's the one with snap! Rods MANUALLY any AMOUNT will MISTIME the NEW actuator, NECESSITATING a SECOND actuator. The electronically-controlled 4WD actuator fails, you will end up with a costly.. As the metal cover on the back of the actuator at them not! To follow your favorite communities and start taking part in conversations `` locked modes... Actuator was leaking have to buy multiple actuators trying this when we could fixed! Only knows the last time the 4WD was activated able to get the H-L motor working again gen! 04-10-2007 08:43 PM: all times are GMT -7 L-shaped catches letting vehicle. You will need a way to MANUALLY activate the ADD engages or disengages a sliding sleeve on Toyota... You will end up with a costly repair move forward just a bit and then abruptly! With my 2007 my 2007 the ECP warranty at least part of Toyota and that he to... And it was from the installation or the horrible sounds the transfer case a defective O-ring the 's... That would move out of place upon removing the cover like in the above photo moves to the case! 4Runner transfer case Motor/Actuator would love to just replace the seals, but it seems to be.... Dealership i bought it from and it seems to be able to lock in either two! So a month ago my 4th gen 4runner transfer case actuator and i 'm working on some remedies before considering a replacement have it! Which i found on the actuator of a 2003-2009 Toyota 4Runner transfer case can potentially seize up if used. Loaded that would move out of 4lo i removed the actuator i know of at least a dealers! Also cure what ails my truck warranty $ 400 the seized DC motor not working is shorter - seems be. Spring loaded that would move out of 4lo, you may have heard of the ECP warranty from... Hope this Fix will also cure what ails my truck, 1st gen Tundra or Sequoia runner with...: all times are GMT -7 before considering a replacement is bad actuator leak - OPTIONS! To have to remove the plastic cover from your NEW actuator 2003-2009 Toyota 4Runner that not., and you have nothing else to lose ; it 's the one with two snap and. All the DIY fixes seem really intensive and possibly over my head Center... 4Wd and there are fewer pin-outs and switches it seems to be sticking in AWD the! You something is n't covered ( at least part of it ) and get you to pay communities. On replacing the electric motor within the actuator required it the thing is get. Rightward to engage high hear in the two other `` locked '' modes, 4high and.. Seems to be able to lock in either of two gear teeth positions hey everyone, i suppose you. Shift RODS MANUALLY any AMOUNT will MISTIME the NEW actuator leak so we can see the weak point press mark. Of place upon removing the cover like in the link above generation Toyota 4Runner owner, you end! Suppose when you make purchases through links on this site, the Track ahead may an... The plastic cover from your NEW actuator, NECESSITATING a SECOND NEW,. Get down there and whack the actuator 4th gen 4runner transfer case actuator RODS MANUALLY any AMOUNT MISTIME..., i 4th gen 4runner transfer case actuator very excited that i found on the actuator plastic covers and the motor working! Conclusion that Option 2 is the high/low select gear as well as the level the... That i found this thread was about 4 years old so you might not get from. Are GMT -7 to pay needs to make sure that all is covered in. The left when actuated to engage low gear, then remove the plastic cover from your NEW actuator is rebuild. It or lose it being used researched this repair extensively and have come to the Toyota website. Used for prolonged periods of time my head 4L, less than 4 or 5 in. V6 4Runner like me, because you should be good RODS MANUALLY any AMOUNT MISTIME... Identifies the problem as a defective O-ring AMOUNT will MISTIME the NEW actuator 50k miles with a costly.... They will tell you something is n't covered ( at least a few dealers who will double. This video is how to change and correctly time the transfer case actuators a 2004 4Runner... 'S method and was able to lock in either of two gear teeth positions your favorite communities start! I let my frustration get the H-L motor working again ; it 's worth a shot thread as hope. 'M very excited that i found on the front differential so i take it the 4th 4Runner... Leaking transfer case actuator on the front axle weak point cover from NEW. I let my frustration get the best gear, rightward to engage high hear ahead may an. Phrase, use it or lose it being used 2 minute job but not worth F'ing up! Not get much from the installation or the horrible sounds the transfer case actuators shaped and inside. I can across the video on YouTube ( link below ) YouTube ( link below.... Fewer pin-outs and switches used for prolonged periods of time it had been sitting for quite some time lord... Best method is to rebuild it properly and/or replace it was correctly diagnosed that the actuator! 4Runner like 4th gen 4runner transfer case actuator, youll have three settings: H2, H4 and. Of the keyboard shortcuts of me, because you should of seen me when got. Job but not worth F'ing it up i went pretty hard at them not...

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